Simple Efficiencies Make Big Differences in Brewing

When our club started brewing, our first priorities were to get the steps right, try to understand the process and what was happening, and to see where we could find efficiencies. After 2000 bottles of beer made, our knowledge is solid and our efficiencies are paying off.

New efficiencies on brew day have made it where we can add new processes to make a better beer and not take up any extra time in our day. The water still has to get up to boiling, the hops have to boil for an hour, but by switching to a contra-flow chiller instead of our immersion chiller, we have saved 45 minutes. We are then able to use 30 of those minutes to introduce a better aeration process, with an aeration stone instead of just shaking the carboy, which is getting us better fermentation and better beer.

With our fermentation starting faster and more vigorously from the additional oxygen, we are able to rack the brew to a secondary in 7 days instead of waiting 10-14 days typically before. For the racking process we invested in a new 1/2" racking cane to replace a 5/8" cane and have been able to rack 5 gallons of beer from carboy to carboy in 5 minutes instead of 15.

Bottling the beer has always felt like a long, painful process. We started sanitizing bottles by dunking them in a sanitized solution, in a bucket, but we got a bottle sprayer that we can pump the sanitizer in and set them asside to be filled, instead of filling the bottles individually and pouring them out. We also got a 1/2" bottle filler to replace a 5/8" one, and just like the racking cane, we improved our time. We went from a 30+ minute process, to bottling 50 beers in 10 minutes.

It definitely seems like everything else in life, you live and learn, and time saved makes everything feel more manageable.

Spreading the Craft Brew Love

Even the hardest days of brewing are still better than any day at the office. Like most hobbies, we seem to be willing to work longer, perform menial laborious tasks, and put up with conditions that we wouldn't normally be willing to endure. Brewing is no different. Summertime brewing in Florida is hot, scrubbing labels and bottles is monotonous, and cleaning the gunk out of carboys and kettles is about like cleaning a dirty diaper. The perks are of course sipping on good beer, smelling the beautiful aroma of barley and hops, and enjoying the satisfaction of a successful brew.


This past Saturday, the OCBC had a long afternoon of bottling 2 batches and brewing a new one. We bottled the Amazingly Apricot and the Brunette Blonde, and we brewed one of the IPAs we are exploring. We were using the Northern Brewer, Dead Ringer Extract Kit with Specialty Grains. It is touted to be a copy of the Bell's Two Hearted, so we will see in 6 weeks how it tastes.

Luckily we had 7 of the 8 club members present to give a hand, so we were able to multitask. We had to clean and sterile the 100+ bottles, rack and bottle, and keep an eye on the kettle to watch for boil over and all the brewing steps. We also had several friends over to experience the brewing process, and hopefully have inspired a few out of town folks to take up brewing. I guess the saying could be

"Give a man a beer and he has one beer, teach him to brew and he'll never be thirsty". 

We shall see if the OCBC will have a few branches sprout up.